How the TTCP Sensor Measures Alignment
The TTCP Sensor uses two dedicated sensors to scan the torch position across X, Y, and Z axes. When your robot positions the torch over the sensor, it measures alignment against previously set base points. The built-in controller displays exact alignment values instead of vague "good" or "bad" readings.
Setting up base alignment points takes seconds. Press "RST" to reset values, then "SET" to establish your reference points. The controller shows "0" when everything's properly aligned. From there, any deviation gets measured and displayed as actual numbers you can act on.
TTCP Sensor Specifications
Model: TTCPS-001
Power: 24VDC 0.2A
Measurement Axes: X, Y, Z
Memory: Onboard scan history storage
Display: Digital controller with alignment values
Compatibility: Works with warning lights, buzzers, and robot controllers
Automotive Plants Using TTCP Sensor Systems
Toyota, Subaru, and Nissan track thousands of weld points per vehicle, where even minor torch misalignment causes quality problems. Body assembly lines especially benefit because the TTCP Sensor catches alignment issues during programmed quality checks rather than after final inspection.
Frame welding operations use the sensor between major weld sequences. Instead of assuming torch alignment hasn’t deviated, robots verify position and get real measurements. If alignment drifts beyond acceptable limits, the system alerts operators before bad welds happen.
Setting Up TTCP Sensor Operation
Your robot positions the torch over the TTCP Sensor, and the dual sensors scan alignment across all three axes. Scanned values appear on the controller display as measurements, not just pass/fail indicators. If values exceed your preset limits, the system sends error signals to whatever devices you choose—warning lights, buzzers, or robot controllers.
The onboard memory stores scan history automatically. Press the "History" button to review previous alignment readings and track how the torch position changes over time. This data helps to identify patterns that might indicate mechanical wear or programming drift.
Cleaning the TTCP Sensor takes seconds with shop air. Blow dust off the sensors periodically to prevent false readings or measurement errors.
Integration with Production Lines
The sensor mounts to other Tipman products or uses its dedicated stand for flexible positioning. Two sensors work together to ensure accurate measurements regardless of the torch approach angle or speed.
Error output connects to your existing quality control systems. Set tolerance limits based on your weld requirements, and the TTCP Sensor alerts you when torch alignment exceeds those boundaries. No more guessing whether alignment is "close enough."
TTCP Sensor Reliability in Manufacturing
We've built robotic welding equipment for over 20 years, so we know precision measurement systems need to work consistently. The TTCPS-001 handles repeated scanning cycles without drift or calibration issues. High-volume plants can check alignment multiple times per shift without sensor problems.
The dual-sensor design provides redundancy and accuracy that single-sensor systems can't match. Onboard memory keeps scan history even during power outages or system resets.
TTCP Sensor Applications Beyond Automotive
Heavy equipment manufacturers use our TTCP Sensor technology for construction machinery where weld precision affects structural integrity. Shipyards rely on it for critical joints that undergo stress analysis. Any operation requiring documented weld quality benefits from quantified torch alignment data.
Fabrication shops appreciate having actual measurements to show customers instead of relying on operator opinions about alignment quality. The TTCP Sensor provides objective data that supports quality certifications.