TTCPS-001 TTCP Sensor Technology

from Tipman Corporation

Torch misalignment creates weld defects that require expensive rework, while manual alignment checks slow down production and rely on operator judgment. Tipman Corporation's TTCPS-001 TTCP Sensor quantifies torch alignment automatically, giving you actual measurements instead of guesswork.



Our Kentucky facility started building arc welding equipment in 2003, bringing Japanese precision measurement technology to North American shops. We build equipment that catches problems before they become expensive mistakes, not after parts are welded incorrectly.

Photo of TTCPS-001 TTCP Sensor Technology from Tipman Corporation

How the TTCP Sensor Measures Alignment


The TTCP Sensor uses two dedicated sensors to scan the torch position across X, Y, and Z axes. When your robot positions the torch over the sensor, it measures alignment against previously set base points. The built-in controller displays exact alignment values instead of vague "good" or "bad" readings.


Setting up base alignment points takes seconds. Press "RST" to reset values, then "SET" to establish your reference points. The controller shows "0" when everything's properly aligned. From there, any deviation gets measured and displayed as actual numbers you can act on.

TTCP Sensor Specifications


Model: TTCPS-001

Power: 24VDC 0.2A

Measurement Axes: X, Y, Z

Memory: Onboard scan history storage

Display: Digital controller with alignment values

Compatibility: Works with warning lights, buzzers, and robot controllers

Automotive Plants Using TTCP Sensor Systems


Toyota, Subaru, and Nissan track thousands of weld points per vehicle, where even minor torch misalignment causes quality problems. Body assembly lines especially benefit because the TTCP Sensor catches alignment issues during programmed quality checks rather than after final inspection.


Frame welding operations use the sensor between major weld sequences. Instead of assuming torch alignment hasn’t deviated, robots verify position and get real measurements. If alignment drifts beyond acceptable limits, the system alerts operators before bad welds happen.

Setting Up TTCP Sensor Operation


Your robot positions the torch over the TTCP Sensor, and the dual sensors scan alignment across all three axes. Scanned values appear on the controller display as measurements, not just pass/fail indicators. If values exceed your preset limits, the system sends error signals to whatever devices you choose—warning lights, buzzers, or robot controllers.


The onboard memory stores scan history automatically. Press the "History" button to review previous alignment readings and track how the torch position changes over time. This data helps to identify patterns that might indicate mechanical wear or programming drift.


Cleaning the TTCP Sensor takes seconds with shop air. Blow dust off the sensors periodically to prevent false readings or measurement errors.

Integration with Production Lines


The sensor mounts to other Tipman products or uses its dedicated stand for flexible positioning. Two sensors work together to ensure accurate measurements regardless of the torch approach angle or speed.


Error output connects to your existing quality control systems. Set tolerance limits based on your weld requirements, and the TTCP Sensor alerts you when torch alignment exceeds those boundaries. No more guessing whether alignment is "close enough."

TTCP Sensor Reliability in Manufacturing


We've built robotic welding equipment for over 20 years, so we know precision measurement systems need to work consistently. The TTCPS-001 handles repeated scanning cycles without drift or calibration issues. High-volume plants can check alignment multiple times per shift without sensor problems.


The dual-sensor design provides redundancy and accuracy that single-sensor systems can't match. Onboard memory keeps scan history even during power outages or system resets.

TTCP Sensor Applications Beyond Automotive


Heavy equipment manufacturers use our TTCP Sensor technology for construction machinery where weld precision affects structural integrity. Shipyards rely on it for critical joints that undergo stress analysis. Any operation requiring documented weld quality benefits from quantified torch alignment data.


Fabrication shops appreciate having actual measurements to show customers instead of relying on operator opinions about alignment quality. The TTCP Sensor provides objective data that supports quality certifications.

Common TTCP Sensor Questions

  • Q: What power does the TTCP sensor need?

    A: The TTCPS-001 runs on 24VDC at 0.2 amps. Low power consumption means it can run continuously without heating issues.


  • Q: How does the sensor store scan history?

    A: Every scan is automatically saved in the onboard memory. Press the "History" button on the controller to review previous alignment measurements.


  • Q: What happens when alignment exceeds limits?

    A: The TTCP Sensor sends error signals to whatever devices you connect—warning lights, buzzers, robot controllers, or quality management systems.


  • Q: Can the sensor work with our existing equipment?

    A: Yes, if your robot can position the torch properly. The sensor outputs standard signals that connect to most industrial control systems.

Get TTCP Sensor Technology

For your shop

Our Kentucky team provides installation support, training, and technical assistance throughout the US and Canada. The TTCPS-001 TTCP Sensor gives you real torch alignment data instead of guesswork and assumptions.


Ready to measure torch alignment instead of guessing? Submit our online form or call our robotic welding specialists at (859) 800-2323. We're here Monday through Friday, 9 AM to 6 PM EST, to discuss TTCP Sensor installations.