NCAM-04 Torch Cleaner Technology

from Tipman Corporation

Spatter buildup on welding torches creates inconsistent arc performance and weld quality issues, while manual cleaning interrupts production and requires operator intervention. Tipman Corporation's NCAM-04 Torch Cleaner solves both problems with automated cleaning that happens without stopping your robotic welding operations.


Since establishing our arc welding equipment division in 2003, Tipman has focused on practical solutions for common welding challenges. Our Kentucky facility brings two decades of Japanese engineering expertise to North American markets. 

Photo of NCAM-04 Torch Cleaner Technology from Tipman Corporation

Advanced Torch Cleaner Engineering


The NCAM-04 welding torch cleaner uses our original clamp system to secure torches during cleaning. This 4WD clamp design eliminates vibration that typically triggers robot shock sensors, allowing cleaning to occur without system alerts or production interruptions.


Installation requires only a pneumatic connection. No communication links with existing robots are necessary, making this torch cleaning unit compatible with any robotic welding setup. The system operates independently, activating automatically when the torch contacts the switch.

Wire cutting uses dual cutters to create clean surfaces without burrs, while the reamer pulverizes spatter buildup inside nozzles. Clamping prevents torch vibration during cleaning. Anti-spatter liquid atomizes evenly throughout the nozzle interior, protecting subsequent welding operations.

Technical Specifications for Torch Cleaning Systems


Model: NCAM-04

Rotation Speed: 2300 RPM

Maximum Torque: 3.9 N·m

Output Power: 300W

Operating Rating: Continuous

Weight: 4.0kg

Air Pressure: 3.5-5kgf/cm²


The high-speed reamer operates at 2300 RPM to effectively remove spatter buildup. Continuous rating means the torch cleaner can handle frequent cleaning cycles without overheating or performance degradation.


Automotive Welding Equipment Applications for NCAM-04 Torch Cleaner


Major automotive manufacturers like Toyota, Subaru, and Nissan require consistent weld quality across thousands of joints per vehicle. Spatter accumulation on torches disrupts arc stability and creates defects that require rework. The NCAM-04 torch cleaner maintains clean torches throughout production runs.


Body assembly lines benefit from automated torch cleaning unit operation: rather than scheduling cleaning breaks, robots can clean torches during normal operation cycles. This ensures production continues without interruption and with consistent quality.


Frame welding and component assembly also rely on clean torches for proper gas shielding. The welding torch cleaner removes spatter that could block gas flow and compromise weld integrity.

Robotic Welding Equipment Integration Process for NCAM-04 Torch Cleaner


The torch cleaner operates through a simple five-step process. First, the welding torch inserts into the clamp rollers. When the torch presses the activation switch, the reamer begins rotating at high speed. The original clamp system holds the torch steady during cleaning, preventing vibration that could trigger safety sensors.


Spatter is removed, crushed, and collected in one location rather than scattering around the work area. This keeps the welding environment clean and reduces contamination risks. Finally, the torch pulls back up, and cleaning is complete.


The entire cycle takes seconds and integrates easily into existing robotic programs. Since the torch cleaning unit operates independently, no special programming or communication protocols are required.

Torch Cleaner Quality Standards


Twenty years of robotic welding manufacturing experience guide every aspect of NCAM-04 design. The original clamp system represents our commitment to solving real-world problems that affect production efficiency and quality.


The welding torch cleaner's continuous operation rating ensures reliable performance in high-volume manufacturing environments. It handles frequent cleaning cycles without maintenance issues or performance degradation.

Utilizing NCAM-04 Torch Cleaner Across Multiple Industries


Beyond automotive applications, our torch cleaning technology serves heavy equipment, construction, and general fabrication markets. Automated torch maintenance benefits any operation using robotic welding processes.


Shipbuilding operations rely on consistent gas shielding for critical structural welds. Construction equipment manufacturers need reliable performance across extended production runs. The NCAM-04 torch cleaning unit maintains cleanliness regardless of application or industry.

Frequently Asked Questions About Torch Cleaner Technology

  • Q: What power requirements does the torch cleaner need?

    A: The NCAM-04 requires 3.5-5kgf/cm² air pressure. No electrical connections to the robot are necessary, simplifying installation and compatibility.

  • Q: What happens to the removed spatter?

    A: The welding torch cleaner crushes and collects spatter in one location rather than letting it scatter. This keeps the work area clean and reduces contamination risks.

  • Q: Can the torch cleaning unit work with different robot brands?

    A: Yes. Since no communication with the robot is required, the NCAM-04 works with any robotic welding equipment that can position the torch properly.


Contact

Tipman Corporation for Torch Cleaning Solutions

Based in Kentucky, our team provides installation support, training, and technical assistance across the United States and Canada. As an arc welding equipment manufacturer with decades of experience, we understand the importance of consistent torch cleanliness. The original clamp system and automated operation eliminate common problems associated with spatter buildup.


Ready to improve your weld quality and reduce maintenance interruptions? Submit an online form or contact our robotic welding equipment specialists at (859) 800-2323 for detailed specifications. We're available Monday through Friday, 9:00 AM to 6:00 PM EST, to discuss implementing torch cleaner technology in your facility.