Auto Contact Tip Reformer Technology

from Tipman Corporation

How are you handling your used contact tips? Most welding operations throw them away, creating unnecessary waste and ongoing replacement costs. Tipman Corporation's Auto Contact Tip Reformer changes this equation entirely.


Founded in Japan in 2003, Tipman began as an independent electrodes division before expanding into comprehensive arc welding equipment manufacturing. After twenty years of growth—including factory expansions, new product launches, and technological breakthroughs—we established Tipman Corporation in Kentucky in 2023 to serve North American markets directly.

Photo of Auto Contact Tip Reformer Technology from Tipman Corporation

CTR-001 Auto Contact Tip Reformer Specifications


The CTC-001 automatic contact tip changer handles the complete replacement cycle in approximately 40 seconds. This contact tip changer works with various tip styles and integrates seamlessly into existing robotic welding setups. Rather than scheduling production stops for maintenance, operators can continue welding while the system manages tip changes automatically.


With automated monitoring, when to change contact tips becomes a non-issue. The system tracks tip condition and initiates replacement based on predetermined cycles or quality parameters. This prevents the welding defects that occur with worn tips while maintaining consistent arc performance.

Technical Specifications for Auto Contact Tip Changer Systems


Model: CTR-001

Power Requirements: Single-phase or 3-phase, AC200V-240V

Air Pressure: 4kgf/cm²

Weight: 115kg

Dimensions: W340×D555×H1115mm


Component changes allow the machine to adapt to different tip styles.  Our arc welding equipment manufacturing team provides guidance on setup modifications for specific applications.

Automotive Welding Equipment Applications


Major automotive manufacturers like Toyota, Subaru, and Nissan use robotic welding extensively throughout their production lines. Contact tip replacement represents a significant ongoing expense, especially at high-volume facilities running multiple shifts.


The auto contact tip reformer addresses this directly. Instead of disposing of worn tips, production teams can batch-process them during maintenance windows. Reformed tips perform like new ones but cost a fraction of replacements.


Welding supply distributors such as Air Welding Gas benefit too. They can offer customers reformed tips as cost-effective alternatives, expanding their product range while maintaining quality standards.

Arc Welding Equipment for Multiple Industries


Beyond automotive applications, our robotic welding manufacturer solutions serve diverse markets. Aerospace companies rely on precise, consistent welds for critical components. Construction equipment manufacturers need dependable performance across extended production runs. Custom fabrication shops want to control consumable costs without sacrificing quality.


Any operation using automated welding processes can implement contact tip reformation. The technology works with standard tip designs across different robotic welding equipment brands.

Auto Contact Tip Reformer Operation and Benefits


Loading used tips is straightforward—dump up to 150 pieces into the machine at once. Add more during processing if needed. The system runs continuously until the batch completes.


Quality control happens automatically. Tips that reform properly get ejected through the bottom drawer, while those that don't meet specifications get sorted into a separate output. This ensures only acceptable tips reach your production line.


Cost savings accumulate quickly, too: reformed tips cost significantly less than new ones, and waste disposal expenses decrease. Many operations see payback within months of installation.

Frequently Asked Questions About Auto Contact Tip Reformer Technology

  • Q: What tip types work with the CTR-001?

    A: The machine handles various standard contact tip designs. Component adjustments accommodate different sizes and styles as needed.


  • Q: How long does the reformation process take?

    A: Approximately 40 seconds per tip, with batch processing of up to 150 pieces simultaneously.


  • Q: Can we add tips during operation?

    A: Yes. The machine accepts additional tips while running. Safety systems pause operation if the hatch opens, then resume automatically.


  • Q: What happens to tips that can't be reformed?

    A: The system sorts rejected tips separately from successfully reformed ones, ensuring quality control.


Contact

Tipman Corporation for Auto Contact Tip Reformer Solutions

Twenty years of arc welding equipment experience backs every CTR-001 system. From our Kentucky headquarters, we support customers across the United States and Canada with installation, training, and ongoing technical assistance.


Our robotic welding equipment helps operations reduce costs while maintaining quality. The auto contact tip reformer represents practical innovation—taking something destined for disposal and giving it new life.


Ready to see how much your operation can save? Contact our team at (859) 800-2323 or email info@tipmancorp.com. Visit us at 2526 Regency Rd, Suite 140, Lexington, KY 40503, or submit our online form for detailed information about implementing auto contact tip reformer technology in your facility. We're available to answer your questions and provide additional details Monday through Friday, 9:00 AM to 6:00 PM EST.