NS-01 Nozzle Station: Complete Torch Maintenance 

from Tipman Corporation

Why operate three separate machines when one can handle everything? Tipman Corporation's NS-01 Nozzle Station combines wire cutting, nozzle cleaning, and anti-spatter application in a single compact unit, completing the entire maintenance cycle in just six seconds.


Since 2003, Tipman has specialized in arc welding equipment that addresses real production challenges. Our Kentucky facility brings Japanese engineering to North American markets. This welding nozzle station represents practical automation for robotic welding operations.

Photo of NS-01 Nozzle Station: Complete Torch Maintenance from Tipman Corporation

Multi-Functional Nozzle Station Technology


The NS-01 Nozzle Station performs wire cutting, nozzle cleaning, and anti-spatter spray application in one continuous cycle. This nozzle cleaning unit eliminates the need for multiple stations while reducing floor space requirements and maintenance complexity.


Wire cutting uses dual cutters to create clean surfaces without burrs, while the reamer pulverizes spatter buildup inside nozzles. Clamping prevents torch vibration during cleaning. Anti-spatter liquid atomizes evenly throughout the nozzle interior, protecting subsequent welding operations.

Technical Specifications for the NS-01 Nozzle Station


Model: NS-01

Power: Solenoid valve DC24V

Air Pressure: 4kgf/cm²

Wire Diameter: φ0.5～φ1.8mm

Air Hose Diameter: Inside diameter of φ6mm or more

Weight: 4.0kg

Cycle Time: 6 seconds for complete maintenance


The welding nozzle station accommodates standard wire diameters from 0.5mm to 1.8mm, covering most automotive and industrial welding applications. Six-second cycle time integrates easily into existing robot programs without extending production cycles.

Nozzle Station Applications in High-Volume Manufacturing


Major automotive welding equipment users like Toyota, Subaru, and Nissan rely on consistent torch performance across thousands of welds per vehicle. The NS-01 Nozzle Station maintains optimal torch condition throughout production runs, preventing quality issues that require rework.


In addition, body assembly lines benefit from automated maintenance during normal production cycles. The nozzle cleaning unit maximizes uptime while ensuring consistent quality throughout long production runs.

Nozzle Station Integration and Operation


The Nozzle Station operates through a six-step automated process. First, the torch inserts into the wire cutter slot and extends the wire from the tip. Dual cutters trim the wire to set length, creating clean surfaces without burrs that could affect arc initiation.


Next, the torch moves to the nozzle cleaning unit slot, where the reamer removes spatter buildup. Clamping holds the torch steady during cleaning, preventing vibration that could trigger safety sensors. Pulverized spatter falls into a collection area without scattering.


Finally, the torch lowers again for anti-spatter application. Atomized liquid coats the nozzle interior evenly, protecting future spatter adhesion. The torch then returns to production, ready for consistent welding performance.

Nozzle Station Applications Across Multiple Industries


Beyond automotive manufacturing, the welding nozzle station serves aerospace, heavy equipment, and general fabrication markets—any robotic welding equipment operation benefits from automated torch maintenance that performs consistently.


Shipbuilding operations require reliable torch performance for structural welds. Construction equipment manufacturers need consistent quality across extended production runs. The NS-01 Nozzle Station delivers comprehensive maintenance regardless of application or industry.

Frequently Asked Questions About Auto Contact Tip Reformer Technology

  • Q: How does the Nozzle Station perform three functions in six seconds?

    A: The NS-01 uses optimized positioning and automated sequencing to complete wire cutting, nozzle cleaning, and anti-spatter application in one continuous cycle.


  • Q: What wire diameters work with this nozzle cleaning unit?

    A: Approximately 40 seconds per tip, with batch processing of up to 150 pieces simultaneously.


  • Q: Does the Nozzle Station require special programming?

    A: Integration requires basic robot positioning to align the torch with each function slot. No complex communication protocols are necessary since the unit operates independently.



  • Q: Can the welding nozzle station work with different robot brands?

    A: Yes. The NS-01 works with any robotic welding equipment that can position the torch properly at each function slot.


  • Q: What maintenance does the Nozzle Station require?

    A: The primary maintenance requirements are regular emptying of the spatter collection area and periodic replacement of anti-spatter liquid.


Contact

Tipman Corporation for Nozzle Station Solutions

Our Kentucky team provides installation support, training, and technical assistance across the United States and Canada. As an arc welding equipment manufacturer with decades of experience, we understand the importance of efficient torch maintenance in modern production environments.


The NS-01 Nozzle Station represents practical automation that improves consistency while reducing complexity. Instead of managing multiple maintenance stations, operators can rely on one compact unit that handles everything automatically.


Ready to streamline your torch maintenance operations? Simply submit our online form for detailed specifications or contact our robotic welding manufacturer specialists at (859) 800-2323. We're available Monday through Friday, 9:00 AM to 6:00 PM EST, to discuss implementing Nozzle Station technology in your facility.